CNC KTP Series - CNC Turret Punching Machines

● Punching, forming, tapping and wheel technology capabilities
● Flexible turret configurations to eliminate tool setups
● Small, medium and large format sheet processing
● Street relieved 0 frame
● Auto lubrication of moving parts
● Powerful control with userfriendly CAD-CAM software
● Programmable sheet clamping system decreases set-up times and scrap ratio
●One of the best controller with functionality and flexibility

Robust Body Frame

Portal (0) type body frame consists of two fully enclosed box fabrications. Finite element analysis on high performance computers was used to simulate the design and thoroughly minimize openings, twist, deflection and shift of the frame. Body frame is also treated by high load and stress relieve during and after the welding.
The result is rigid frame that keeps vibration to minimum, allowing greater precision in punching, while substantially reducing tool wears and lowering noise levels.
The body is robust and very strong, consists of two different parts. Because of its special design, the turret and tools are not affected from punching force even at maximum tonnage. No deflection occurs on the turret and tools, so the tool life become longer.

Precise and Hight Speed Turret

The punching head stroke rates of 1200 strokes per minute during punching and 1800 per minute during marking. Also can be forming at punching speed. The machine control adjusts stroke travel speed and position.

With its dynamic design, it is possible to obtain speeds of
96 m/min in X axis
80 m/min in Y axis
124 m/min simultaneously
High acceleration (1g) is possible across the whole working range without any restriction.

Intelligent Hydraulics

Advanced ram positioning control by closed logo hydraulic Hartmann Lammle, table axis drive by Siemens servo motors acquire ±0,1 mm positioning accuracy and ±0,5 mm repeatable accuracy. Accurate index incremental (0.01º) is provided by very precisian bevel gears. Upper and lower angular synchronization is acquired by backflash free 2 servo motor & 2 reducers.

Hight Quality Forming

Variable dwell time at bottom of stroke provides high quality, forming, often eliminating secondary processing Electronic adjustment simplifies setup of progressive forms, flanges and embossments.

With roller technology are possible not only on straight geometries but also on curved and round areas. This method is of particular interest for sectors such as air conditioning technology. (Wheel tools, tapping tools) High speed marking.


STANDART EQUIPMENT

● Command Pedal
● CAD-CAM software & Activator
● Control unit, Siemens Sinumerik 840 D SL Windows XP operating system
● Remote diagnostic function
● Programming on the control panel
● Automatic clamp positioning
● Sheet set switches on clamps
● Network, Ethernet communication
● Automatic tool lubrication
● UPS for control panel
● Movable scrap box
● Brush table
● Oil cooler
● USB driver
● Web cam for service
● Reposition on X axis
● Alignment tools for index stations (C + B Station) - (for TP6, TP9)
● Alignment tools for index stations (D Station) - (for TP63, TP93, TPL93, TP123)
● Manual nesting


OPTIONAL EQUIPMENT

● Light barriers for CE
● Additional clamps
● Table (brush&ball)
● Tools, Tool holders, Reducers
● CAD-CAM SW Second activator (dongle)
● SW for Autonesting, Wheel and Tapping tools
● Warning lamp
● Sheet deformation alert switch
● Turret cover for perforated sheets
● Vacuum slug remover
● Workchute
● Automatic lubricationfor the machine
● Air condition for electrical box
● Additional oil cooler
● Loading-Unloading preparation
● Loading-Unloading system
● Additional table
● Special table
● Transformator
● UPS for machine (30KvA - 10 min)
● Additional allignment tool


Motion and Table
A new design of X and Y axis, direct drive technology is used. This will increase the performance and eliminates any loses from belts, gears or any transmission systems.

Ball table mainly easy movement of the sheet, brush table is generally for sensitive and soft material punching for not to scratch the sheet.
Both is available according to custamer demands.

Automatic Clamps
When punching thinner material, one of the problem is to control the sheet movement at non clamping area. To eliminate this matter 3 clamps or more is available.

CAD-CAM Software
Programming time minimized by using fast and easy CAD-CAM software (cncKAD) metalix or LanTek. By choosing the effective position of the tool automatically to use maximum area of the sheet, additional repositon and work strips is eliminated.

Control System
Siemens Sinumerik 840 DSL control system is applied for punching. Controls and screen are mounted on a mobile control panel. The control system and other hardware are mounted in a separate cabinet. Machining can be started with just a few steps. Network (ethernet) connection is available as well as programming on the control panel. UPS system prevents the control unit from the voltage fluctuations and cuts.

Integrated online help messages answer all questions at the location they arise. The diagnostic concept provides visual depictions of any function faults. Remote diagnostics is a matter of course over internet for diagnostics for machine controller.

3 Auto Index Stations
Provide maximum flexibility by simplifying tooling inventories and reducing tool setup time.
Tools are rotatable in 0.01º increments enabling the processing of complex shaped parts with the minimum number of tools.

Tool change takes less than 3 seconds to complete total turret movement and just 0,6 seconds for single tool.

Forming almost at punching speed by closed loop hydraulic by Bosch - Rexroth. A variable forming position ensures that forming operations can be carried out with minimal stroke travel.

The dies are positioned below the table surface, preventing sheets from being scratched ar caught therefore micro tags can be reduced to minimum for more precision parts.

Workchute
To evacuate parts during punching also with sorting and stacking capacity.

The parts chute, small parts up to 400x600 mm can be ejected directly into a parts container. An optional conveyor system. (TP6, TP9 standart, rest optional)